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Starter Relay Diagnostics

Beachbummer

Jetboaters Admiral
Messages
4,058
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Location
Houston TX
Boat Make
Yamaha
Year
2008
Boat Model
SX
Boat Length
23
So, I just replaced the starboard starter relay with one from DBElectrical via Amazon... and I learned something I wish I knew ahead of time.

The Electrical box has a 4 screw panel in the front that lets you access the positive battery cable powering the computer, in addition the other cable is the positive that goes to the starter...these are both bolted onto the starter relay, (which can't be removed through this window). This window is accesible without removing the ECU from the 4 big nuts in the bilge.

So to easily troubleshoot, without removing the computer, you can bridge these 2 connections and if the starter cranks fine, then you know for sure the starter relay or a related system is involved in the problem. If the starter does not spin correctly after bridging, the issue is NOT the starter relay, since all the relay does is connect these two exposed cables when it receives the signal to crank.

The little window is quite visible and accessible. I had a brief scare that I had opened everything for nothing, as the relay I removed bench tested fine, but it could NOT handle the high load of the starter. I tested by touching these two wires together and the stater spun fine with no issues, so it was the relay after all.

Also, if the starter relay ever leaves you stranded, this is a doable procedure on the water...4 screws, remove the cap, expose screws, bridge the screws with the boat in the ON position, and engine has a chance to start and take you home, if the issue was the relay. Not ideal, but may be an option depending on your circumstances.

Anyway, hope it helps someone.
 
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Great info. Looks like I'll have to put a small piece of #10 wire in the tool box for jumping purposes. A screwdriver or a jump box would also work.
 
HA! I'm currently using the same procedure to start my truck every 4th time I get in it, thank goodness it's a Ford so it's on the wheel well,
 
This is what the window looks like. My post is so old I could not edit it to add them. Not my picture, pulled from a boat for sale.
 

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I believe this is the correct solonoid. Can anyone confirm?

Starter Solenoid Relay 1998-2014 Yamaha Motorcycle 4YR-81940-00-00

 
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