MidnightRider
Jetboaters Captain
- Messages
- 956
- Reaction score
- 1,313
- Points
- 217
- Location
- Zumbro Falls, MN
- Boat Make
- Malibu
- Year
- 2013
- Boat Model
- Wake
- Boat Length
- 20
Got around to doing the ribbon delete and thought I'd document my install.
First off I know most evidence points to replacing the ribbon with an insert as not having much benefit above just removing the ribbon alone, but I decided to use the insert in my case.
Part #: Aqua Sport Billet Intake Ring YH-16002
(replaces Yamaha ribbon part # 6D3-1444B-00-00 If this is not yours you will need to find a different insert)
The port side was the easiest (more on the starboard issues later) as I was able to remove the entire air filter box and I RECOMMEND you do this. Its just two bolts on the port side of the box. The other side bolts don't need to be removed or loosen as the box just slips out off those mount points.
Next remove the throttle body (4 bolts)
You will be looking at the throttle mounting plate and can see the ribbon.
Next remove the throttle mounting plate (four bolts)
Next use a wood screw to pull out the ribbon
If you will be using the billet insert make note of the direction of the rubber cover so you can install on the insert the same direction.
**** WARNING: If you are not going to use a billet insert to replace the ribbon, DO NOT USE THE RUBBER COVER BY ITSELF - if not using an insert, throw the rubber cover away. ******
Next if using the billet insert, pull the rubber cover off the ribbon and put it over the billet insert.
Next push the rubber incased insert into the intake to replace the ribbon.
Next replace the throttle mounting plate and the throttle body.
Be sure to use Blue Thread Locker on all 4 plate bolts and all 4 throttle body bolts.
Torque all 8 of the bolts to 17.7 lb-ft per service manual. (if you don't have a torque wrench, "just snug" would be the term for these bolts. )
Next before you re-install the air filter box (if you want) delete the snorkel.
Lastly re-install the air filter box and port engine is done.
=============================================
Now on the Starboard side the issue is the air box is mounted with a bolt through the backside and nut on the front side - with no way to get at the bolt head (brilliant). So the nut just spins the bolt. Not sure if all 212x are like this or if someone just got lazy on the assembly of my boat. At any rate on my boat there is literally no way to remove the back side of the air cleaner box.
So the air filter boot has to be removed before the air filter itself is removed. It is extremely tight getting it out of there but it is possible. I recommend that you completely unscrew the hose clamps and just get them off of there which makes squeezing the the boot out easier.
After getting the boot off and the air filter removed its business as usual.
Removing the snorkel is also a pain while the box is still mounted but I eventually man handled it out of there.
Again when reinstalling the boot on this side because of the tight fit with the air box in place, I recommend leaving the the hose clamps off and then installing them after the boot is back in place.
That's all there is to it. About 20 min per side for me. Can't wait to get it out and see if it gives me any performance increases.
First off I know most evidence points to replacing the ribbon with an insert as not having much benefit above just removing the ribbon alone, but I decided to use the insert in my case.
Part #: Aqua Sport Billet Intake Ring YH-16002
(replaces Yamaha ribbon part # 6D3-1444B-00-00 If this is not yours you will need to find a different insert)
The port side was the easiest (more on the starboard issues later) as I was able to remove the entire air filter box and I RECOMMEND you do this. Its just two bolts on the port side of the box. The other side bolts don't need to be removed or loosen as the box just slips out off those mount points.
Next remove the throttle body (4 bolts)
You will be looking at the throttle mounting plate and can see the ribbon.
Next remove the throttle mounting plate (four bolts)
Next use a wood screw to pull out the ribbon
If you will be using the billet insert make note of the direction of the rubber cover so you can install on the insert the same direction.
**** WARNING: If you are not going to use a billet insert to replace the ribbon, DO NOT USE THE RUBBER COVER BY ITSELF - if not using an insert, throw the rubber cover away. ******
Next if using the billet insert, pull the rubber cover off the ribbon and put it over the billet insert.
Next push the rubber incased insert into the intake to replace the ribbon.
Next replace the throttle mounting plate and the throttle body.
Be sure to use Blue Thread Locker on all 4 plate bolts and all 4 throttle body bolts.
Torque all 8 of the bolts to 17.7 lb-ft per service manual. (if you don't have a torque wrench, "just snug" would be the term for these bolts. )
Next before you re-install the air filter box (if you want) delete the snorkel.
Lastly re-install the air filter box and port engine is done.
=============================================
Now on the Starboard side the issue is the air box is mounted with a bolt through the backside and nut on the front side - with no way to get at the bolt head (brilliant). So the nut just spins the bolt. Not sure if all 212x are like this or if someone just got lazy on the assembly of my boat. At any rate on my boat there is literally no way to remove the back side of the air cleaner box.
So the air filter boot has to be removed before the air filter itself is removed. It is extremely tight getting it out of there but it is possible. I recommend that you completely unscrew the hose clamps and just get them off of there which makes squeezing the the boot out easier.
After getting the boot off and the air filter removed its business as usual.
Removing the snorkel is also a pain while the box is still mounted but I eventually man handled it out of there.
Again when reinstalling the boot on this side because of the tight fit with the air box in place, I recommend leaving the the hose clamps off and then installing them after the boot is back in place.
That's all there is to it. About 20 min per side for me. Can't wait to get it out and see if it gives me any performance increases.